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Frequency Inverter AC Vector Motor Control Drive for Winding
Winding is a procedure to take up and package material in roll form, for more efficient handling or in preparation for a subsequent operation. In a typical industrial application, a winder is employed to roll up a continuous or limited length of material such as wire, paper, film, metal, or textiles. The winder and finished roll are referred to by different names in different industries.
Industry |
Winder Name |
Roll Name |
Paper, Textile, Film |
Winder |
Roll |
Wire |
Takeup, Reeler |
Reel |
Wire |
Spooler |
Spool |
Metal |
Coiler |
Coil |
Textile |
Beamer |
Beam |
Wound materials may be stretchable or non-stretchable. Winding of stretchable materials is more complex and critical than non-stretchable materials.
Materials typically wound include:
· Wire Cable |
· Foils |
· Textile Materials |
· Paper |
· Metals |
· Glass Fiber Materials |
· Business Forms |
· Textile |
· Plastic Film |
Generally, plastic film is extensible (stretchable) material, most other materials can be considered non-extensible. Rolls may be wound by applying drive torque at its center or its surface. As a result the two major categories of winders are:
· Center Winders
· Surface Winders
Winder drives are designed to improve the wound package and eliminate material breakage.
Application Challenges
· Control of a motor under dynamically changing requirements |
· Speed and torque need to be controlled |
· Acceleration to a fixed speed, deceleration to zero speed |
· High process speed |
· Changes in speed and torque during operation |
· Wide speed range |
· Detailed sequencing for flying splices and roll changing |
· Changes in processed material |
Features of V5 series matching winding application
Features |
Benefits |
For Wire-drawing Machine |
Environment adaptability: Independent duct design, protective coating treatment, high-temperature operation, and digital protection function.
|
For textile machine |
Crawling positioning: When the spinning is interrupted or ended, it can decelerate the equipment to designated frequency for low-speed operation and then shut down the equipment when receiving the positioning signal.
|
Power range of V5 VFD
Voltage: 3 phase 380VAC (323VAC – 528VAC)
Power: 1.5kw/2HP – 400kw/535HP
Specification of V5 VFD
Item |
Specification |
Input frequency |
50/60Hz |
Output frequency |
0-300Hz |
Overload current |
150% rated current 1min., 180% 10 sec., 200% 0.5 sec. |
Control mode |
sensor-less vector control, V/F control |
Starting torque |
180% 0.5Hz (180% 0.25Hz) |
Control precision |
±0.05% ( ±0.02%) |
Torque precision |
±5% |
Frequency setting mode |
Operation panel setting, terminal UP/DN setting, host computer communication setting, analog setting AI1/AI2/AI3, terminal pulse DI setting |
Efficiency |
At rated power, 7.5kW and below power class ≥93%, 45kW and below power class ≥95%, 55kW and above power class ≥98% |
Frequency setting signal |
-10V~+10V; 0~+10V; 0~20mA; 0.2Hz~50kHz |
Protection function |
Power supply undervoltage, overcurrent protection, overvoltage protection, interference protection, abnormal comparison reference input, auto-tuning failure, module protection, heatsink overtemperature protection, inverter overload protection, motor overload protection, peripheral protection, abnormal current detection, output to ground short circuit, abnormal power failure during operation, abnormal input power, output phase failure, abnormal EEPROM, abnormal relay contact, temperature sampling disconnection, encoder disconnection, abnormal +10V power supply output, abnormal analog input, motor overtemperature (PTC), abnormal communication, abnormal version compatibility, abnormal copying, abnormal expansion card connection, terminal mutual exclusion detection failure, hardware overload protection |
Enclosure |
IP20 |
Cooling mode |
forced air cooling |
Vibration |
3.5mm, 2~9Hz; 10 m/s2, 9~200Hz |
Ambient temperature / Humidity |
-40 Degrees~+70 Degrees / 5~95%Rh (no condensation) |
Tips:
A variable-frequency drive (VFD) is a system for controlling the rotational speed of an alternating current (AC) electric motor by controlling the frequency of the electrical power supplied to the motor. A variable frequency drive is a specific type of adjustable-speed drive. Variable-frequency drives are also known as adjustable-frequency drives (AFD), variable-speed drives (VSD), AC drives, microdrives or inverter drives. Since the voltage is varied along with frequency, these are sometimes also called VVVF (variable voltage variable frequency) drives.